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Our
Target
The LED (Light
Emitting Diode) market is the hottest segment of the lighting market,
growing at a compound annual growth rate of approximately 40% per
year over the past 5 years. There have been significant strides over
the past several years, making LEDs cheaper and more efficient. Most
major lighting manufacturers, including GE, Philips, Samsung and a
host of lesser known brands, are competing to come out with the first
commercially acceptable products for home and office use. LEDs now
dominate the automotive market, replacing their incandescent
predecessors in almost every new vehicle. They are replacing traffic
lights throughout the nation. LEDs are appearing in more and more
applications and are seen as the replacement for both incandescent
and fluorescent lighting because they last far longer, their
efficiencies are surpassing the best of all other lighting sources,
their pricing is dropping rapidly, they pose no environmental threat,
they are far less delicate than either incandescent or fluorescent
lamps, their form factor is tiny, allowing many alternative shapes
and sizes, and their unique color adaptability enables them to be
independently tunable both in color and intensity. The U.S. &
Canada have outlawed the incandescent lamp as of 2012 and Ireland has
done so as of January 2009. Doubtless all industrialized countries
will outlaw them eventually. It has been projected that within
10 years, LEDs will become the norm of the industry, replacing all
incandescent and fluorescent lamps.
How
It All Started
The
First Two Revolutions in Lighting
Historians of
technology agree there have already been two major revolutions in
lighting technology, in the 19th century and again in the
20th. In the dim era of oil lanterns and gas- lights, the
incandescent light bulb began an astonishing revolution that amazed
the first World’s Fair in Chicago in 1893. From the early 1870s
through Thomas Edison's commercialization of the technology in 1880
(and his founding of GE), the incandescent light was the pinnacle of
19th-century marvels, though its final form wasn’t
achieved until 1910, when the tungsten filament brought the cost of
incandescent lamps down to the average man’s price level. Only
a generation later came the second revolution in lighting, when in
1938 GE engineers invented the fluorescent lamp, with twice the
energy efficiency of the incandescent lamp as well as twice its
lifetime. Only the compactness and high brightness of the
incandescent filament kept it in widespread use, in spite of the
continued refinements of the fluorescent lamp over the past 65 years,
raising its efficiency growing to six times that of the incandescent
lamp (80 lumens per watt [lm/W]) and its lifetime to 10 times
(15,000hours). Thus, the fluorescent lamp became the lamp of choice
for most commercial, government, and institutional facilities. On the
other hand, the incandescent lamp and its halogen offspring continue
as the lamp of choice for most residential lighting, as well as much
commercial down-lighting, because of its compactness, perceived warm
hue, and high color rendering index.
The
Third Revolution in Lighting
The third revolution
in lighting began very quietly in 1962, (again, at GE) with the first
practical demonstration of the light emitting diode (LED) by Nick
Holonyak. Quietly because LEDs were good only as modest
indicator-lights, since early devices emitted only 0.1 lumens per
Watt, 1/20th the luminous efficacy of Edison's very first
electric light bulb (0.5% of today’s), and they came only in
red and yellow colors. This all changed in 1992 with a
factor-of-ten increase in red and amber output, from a new quaternary
solid-state material, AlInGaP, supplanting the previous GaAsP and GaP
materials. LED efficacies jumped from 1-2 lm/W to 10-20lm/W. Thus
LEDs became superior to red-filtered incandescent lamps, so that as
their costs fell, red-LEDs appeared first in automobile taillights
and then in red traffic signals. For the missing colors
of blue and green LEDs, a similar materials-shift began in 1993, when
in Japan Nichia’s Shuji Nakamura producing very bright blue and
green GaN LEDs, with a hundred times the luminosity of previous
materials. This made RGB packages possible, and with a full color
gamut finally available, LEDs entered the general lighting
marketplace. Also, Nichia introduced the first white LED, by covering
a blue LED with layer of yellow YAG (yttrium aluminum garnet)
phosphor. While RGB packages require controls, white LEDs have a
color temperature fixed by the specification of phosphor thickness.
In the past fifteen years, both types have grown in output as fast as
they have dropped in price, making their market penetration even
faster than either incandescent or fluorescent lamps. For example,
the average automobile now contains in excess of 200LEDs in its
dashboard assembly and tail/stoplights. And one only has to look
closely at our stop lights at major intersections to realize that
almost all of these have been converted to LEDs over the past 5
years. General lighting is next. The magnitude and scale
of the coming LED boom have yet to be fully appreciated, except by
those working in LED illumination or those who pay close attention to
the technology sections of the WSJ or Business Week. The remarkable
energy savings and superior lifetime of LED lighting have engendered
burgeoning government and utility incentives for their widespread
adoption, adding further economic impetus to their future market
penetration.
What’s
The Advantage
White LEDs just now in
production have efficacies over 100 lm/W (equivalent to sunlight),
and are expected to reach 130 lm/W over the next 12 to 18 months (as
compared to tungsten-halogen incandescent lamps with 15 to 20 lm/W,
or to compact fluorescent lamps of 40 to 60 lm/W, and long tube
fluorescent lamps of 80-100 lm/W).
LEDs produce much less
waste heat than incandescent light bulbs of the same luminosity, and
no infrared or ultraviolet accompanies their visible output.
LEDs have an extremely
long lifespan: typically 60,000hours (continuous on), four times as
long as the best fluorescent bulbs and 40 times longer than the best
incandescent bulbs. Unlike mercury-laden fluorescent lamps, LEDs are
quite disposable, with no toxic waste problems.
Rather than the abrupt
and unpredictable burnout of incandescent bulbs, LEDs degrade (but
rarely fail outright) by dimming over time, in a manner that is very
predictable.
LEDs don’t need
the color filters that traditional lighting methods require. The
addition of the filters greatly reduce the efficiency of other
methods of lighting.
LEDs are insensitive to
vibration and shock, and are extremely tough, without glass
envelopes to shatter or filaments to break, unlike incandescent and
fluorescent lamps.
LEDs love cold
temperature, in fact, the colder the ambient temperature is, the
better the LED operates. In contrast, the luminosity of fluorescent
lamps drops dramatically at temperatures near or below freezing.
This factor is especially important for one of the intended markets
of the Company, illumination of refrigerator compartments in
supermarkets.
LEDs can be dimmed
(unlike fluorescents), and without changing color temperature,
unlike incandescent lamps, which grow redder. Dimming can be under
the control of occupancy sensors or demand-response radio receivers
(as the Company’s refrigerator lighting will be). Also, RGB
LEDs can tailor the color temperature for time of day effects or to
complement day-lighting.
LED
lamps, however, do have some shortcomings, ones that have so far
precluded them from more rapid penetration into the general lighting
market. In the coming LED boom these factors will become less and
less important:
So far, the price per
lumen of LED light flux has been much higher than for conventional
light sources, but the prices of LED lamps have been falling
historically at 30% per year. Although to be price-comparable with
conventional light sources, LED prices still need to fall another
ten fold before retail buyers won’t need life-cycle costing
arguments.
Individual LED lamps
have not been as powerful as incandescent sources. Therefore, most
LED powered lights require an array of LEDs to match the luminosity
of conventional lamps, making the light source more complex and
costly. Optics alleviates this factor by efficiently putting the
light only where it is needed. The newest multi-chip lamps, however,
are nearing a thousand lumens from a single package, a key
breakthrough towards displacing old-technology light sources.
LEDs are current-driven
devices, not, as were previous sources, voltage driven. Although the
drive-current and light output are directly related, exceeding an
LEDs maximum current rating leads to an over-temperature condition
that reduces operating lifetime, unless special attention is paid to
the transfer of heat out of the LED.
Why Use InteLED?
InteLED’s non-imaging optical technologies and LED integration know-how can
combat some of the shortcoming of using LEDs.
Our Experience
What markets can benefit from optically enhanced LED products? InteLED teams have over 50 years experience in designing and providing LED lighting solutions for multiple markets.
Here are some of them:
- Biomedical
- Transportation - Automotive, Air and Sea
- Signage / Channel Letters
- Backlight / LED Displays
- Theatrical / Entertainment
- Architectural / Interior Mood Lighting
- General Lighting -
- Incandescent Light Bulb Replacement
- Fluorescent Replacement
- Downlight System
- Exterior / Landscape Lighting
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